Small Module Y3150 Gear Hobbing Machine for Gear Processing

Product Description

 

Introducing the Y3150/Y3180 Gear Hobbing Machine, Gear hobbing machine can process straight and helical gears, worm gears, sprockets and short spline shafts. It is suitable for single-piece, small batch or batch production of gears. When processing gears, machine tool can work in down milling or up milling. Machine tool is equipped with an automatic shutdown mechanism, a safety device and an automatic lubrication system.

1. Sturdy Machine Bed and Base: With a robust and rigid design, the machine's bed or base is forged from top-tier cast iron or steel. This engineering marvel ensures unparalleled stability by dampening vibrations during the gear grinding process, guaranteeing unmatched precision and reliability.
2. Precision Internal Gear Grinding: Tailored for excellence, this machine specializes in the precise grinding of internal gear teeth. It adeptly crafts immaculate tooth profiles, involute shapes, and intricate gear geometries within the workpiece's internal bore, achieving an impeccable finish every time.
3. Reliable Workholding Mechanism: Presenting the Y3180 CNC Gear Cutting Machine, equipped with a secure workholding mechanism such as a durable chuck or fixture. This ensures the workpiece remains steadfast during grinding operations. The adjustable rotating spindle or fixture effortlessly accommodates various workpiece sizes and types.
4. Specialized Grinding Wheel: Y3180 CNC Gear Cutting Machine The machine harnesses the power of a specialized grinding wheel, excelling in internal gear grinding. These wheels, crafted from premium diamond or CBN (cubic boron nitride) abrasives, shape the internal gear teeth with precision and finesse to perfection.
5. Advanced CNC Control System: Y3180 CNC Gear Cutting MachineAt the core of this technological masterpiece is its sophisticated computer numerical control (CNC) system. This intelligent CNC interprets G-code instructions and orchestrates the tool's movement, workpiece rotation, and feed rates with unmatched precision. It empowers complex gear grinding operations with seamless automation, optimizing productivity like never before.
6. Versatile Axis Movements: Designed with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes), the machine precisely controls the grinding wheel's position and orientation. This advanced capability ensures meticulous grinding of internal gear teeth for superior and consistent results.
7. Essential Coolant System: An integral component, the efficient coolant system effectively dissipates heat generated during grinding, while simultaneously flushing away grinding swarf (metal particles). This system prolongs wheel life and enhances the surface finish, maintaining optimum performance throughout.
8. Comprehensive Measurement and Probing: Select machines are equipped with sophisticated measurement and probing systems to inspect workpieces meticulously, accurately measure dimensions, and ensure impeccable grinding accuracy.
9. Robust Safety Features: Internal gear grinding machines are fortified with essential safety features, including protective enclosures, interlocks, and emergency stop buttons, ensuring operator safety at all times.
10. Seamless Automation Compatibility: Ingeniously crafted, these machines are seamlessly integrated into automated manufacturing systems, enabling continuous and unmanned operations for significantly enhanced efficiency.

Detailed Photos

 

Y3150E Gear Hobbing Machine
Max workpiece diameter	500mm
Max hobbing modules	8mm
Max worktable rotate speed	7.8R/Min
cutter roate speed	9 kinds; 40-250R/Min
distance between tool rotary center and worktable surface	235-535MM
distance between tool rotary center and worktable center	30-330MM
distance between outer support axis hole face and worktable face	4000-600MM
string of cutter stroke	55(Manual)MM
max swiver angel of tool post	240°Deg
max dimension of cutter(diameter×length)	160*160MM
worktable size(diameter× aperture)	φ520*Φ80mm
total power load/main motor power	6.75/4Kw/Kw
Machine dimension(length×width×height)	2440*1370*1800MM
Net weight	4500Kg

Y3180H Model - Hydraulic Gear Hobbing Machine: A Pinnacle of Precision Engineering. Discover the epitome of precision engineering and robust performance with the Y3180H Model. This hydraulic gear hobbing machine is meticulously designed to deliver unmatched accuracy and efficiency, making it the ideal choice for high-performance gear cutting tasks.

Y3180H Gear Hobbing Machine
Max workpiece diameter	800mm
Max hobbing module	10mm
Min. Processing number of teeth for the gear	8 teeth
cutter roate speed	8 kinds; 40-200R/Min
distance between tool rotary center and worktable surface	235-585MM
distance between tool rotary center and worktable center	50-550MM
distance between outer support axis hole face and worktable face	400-600MM
string of cutter stroke	50MM
max swivel angel of tool post	240°Deg
max dimension of cutter(diameter×length)	180*180MM
worktable size(diameter× aperture)	Φ650*Φ80mm
Main motor power	5.5Kw
Worktable rapid motor power	0.55kw
Power of hydraulic pump	1.1kw
Machine dimension(length×width×height)	2752*1490*1870MM
Machine weight about	5600Kg

Packaging & Shipping

Related products

Inspection & factory visit

FAQ

1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.

2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.

3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).

4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us

5. What is the MOQ?
-We usually provide 1 set for customers to test.

6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.

7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)

8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.