Customization: | Available |
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After-sales Service: | Online Coaching, Video Conferencing |
Warranty: | 2 Years |
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Introducing the Y3180CNC Gear Hobbing Machine, a pinnacle of precision engineering tailored for the meticulous art of internal gear profile crafting. This CNC Gear Cutting Machine is a marvel of modern technology, elevating the critical process of gear grinding to new heights. It is an indispensable ally across industries such as automotive, aerospace, and manufacturing, where accuracy and stringent tolerances are non-negotiable.
1. Machine Bed and Base: At the heart of this machine lies a robust and unwaveringly stable bed or base, expertly crafted from premium-grade cast iron or steel. This solid construction is engineered to minimize vibrations and ensure unparalleled stability during the gear grinding process, guaranteeing the highest precision in every operation.
2. Internal Gear Grinding: Engineered with precision in mind, this machine is meticulously designed for the intricate task of internal gear teeth grinding. It excels in crafting impeccable tooth profiles, precise involute shapes, and comprehensive gear geometries within the internal bore of any workpiece.
3. Workholding Mechanism: The Y3180 CNC Gear Cutting Machine boasts a state-of-the-art workholding mechanism, featuring either a versatile chuck or a secure fixture. This system expertly holds the workpiece in place during grinding, with adjustable configurations to accommodate a wide range of workpiece sizes and types, all securely mounted on a rotating spindle or fixture.
4. Grinding Wheel: Y3180 CNC Gear Cutting Machine .Equipped with a cutting-edge grinding wheel, this machine is designed specifically for internal gear grinding. The wheels, made from diamond or advanced CBN (cubic boron nitride) abrasives, are engineered to precisely shape internal gear teeth with unmatched accuracy.
5. CNC Control System: Y3180 CNC Gear Cutting Machine.At the core of this machine's prowess is its sophisticated computer numerical control (CNC) system. This crucial component flawlessly interprets G-code instructions and orchestrates precise movements of tools, rotates workpieces, and optimizes feed rates. It empowers the machine to perform complex gear grinding operations with ease and enables seamless automation.
6. Axis Movements: The machine features a dynamic range of axial (Z-axis) and radial (X and Y axes) movements. These axes are meticulously controlled to position and orient the grinding wheel precisely, ensuring flawless grinding of internal gear teeth.
7. Coolant System: An efficient coolant system is integrated to deftly dissipate the heat generated during grinding and to effectively flush away grinding swarf (metal particles). This system not only extends the life of the grinding wheel but also significantly enhances the surface finish quality.
8. Measurement and Probing: Advanced measurement and probing systems are incorporated in some models to meticulously inspect workpieces, measure dimensions with high precision, and ensure the utmost grinding accuracy.
9. Safety Features: Engineered with operator safety as a priority, these machines are fortified with robust safety features, including protective enclosures, interlocks, and emergency stop buttons, to provide a safe working environment.
10. Automation Compatibility: Seamlessly integrate these advanced machines into automated manufacturing systems for continuous, efficient, and unmanned operation, elevating productivity to meet modern manufacturing demands.
Y3150E Gear Hobbing Machine | |
Max workpiece diameter | 500mm |
Max hobbing modules | 8mm |
Max worktable rotate speed | 7.8R/Min |
cutter roate speed | 9 kinds; 40-250R/Min |
distance between tool rotary center and worktable surface | 235-535MM |
distance between tool rotary center and worktable center | 30-330MM |
distance between outer support axis hole face and worktable face | 4000-600MM |
string of cutter stroke | 55(Manual)MM |
max swiver angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 160*160MM |
worktable size(diameter× aperture) | φ520*Φ80mm |
total power load/main motor power | 6.75/4Kw/Kw |
Machine dimension(length×width×height) | 2440*1370*1800MM |
Net weight | 4500Kg |
Y3180H Model Hydraulic Gear Hobbing Machine: Discover the ultimate in precision and reliability with the Y3180H model. This hydraulic gear hobbing machine is engineered to perfection, offering unmatched efficiency and exactitude for gear cutting. It's a testament to cutting-edge technology, designed to meet the demands of modern machining.
Y3180H Gear Hobbing Machine | |
Max workpiece diameter | 800mm |
Max hobbing module | 10mm |
Min. Processing number of teeth for the gear | 8 teeth |
cutter roate speed | 8 kinds; 40-200R/Min |
distance between tool rotary center and worktable surface | 235-585MM |
distance between tool rotary center and worktable center | 50-550MM |
distance between outer support axis hole face and worktable face | 400-600MM |
string of cutter stroke | 50MM |
max swivel angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 180*180MM |
worktable size(diameter× aperture) | Φ650*Φ80mm |
Main motor power | 5.5Kw |
Worktable rapid motor power | 0.55kw |
Power of hydraulic pump | 1.1kw |
Machine dimension(length×width×height) | 2752*1490*1870MM |
Machine weight about | 5600Kg |
Henan Rowdai Machinery Equipment Co., Ltd is strategically situated in the vibrant hub of Zhengzhou, the heart of China. Boasting extensive experience in the machinery export arena, we pride ourselves on delivering products of unwavering quality coupled with a commitment to unparalleled service excellence. Our profound expertise is dedicated to presenting our clients with groundbreaking and innovative solutions, ensuring not only the stability of our products but also an exceptional standard of customer service that sets us apart.
At Henan Rowdai, we are proud to serve the international market with a diverse and comprehensive range of machine tools. Our offerings include Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and beyond, catering to a multitude of industrial needs. We specialize in providing an extensive selection of cutting-edge machinery, featuring an array of advanced equipment such as Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and a wide variety of machine tool accessories. Our team is comprised of highly skilled engineers, each bringing years of invaluable experience and a commitment to precision and technical excellence, ensuring that every project we undertake meets the highest standards. Our engineers are not only proficient in performing meticulous inspections before shipment but are also adept at overseeing each phase of the production process, ensuring that every detail is executed to perfection. With vast years of accumulated knowledge, our expert team undergoes rigorous professional training, ensuring that our customer support is top-notch and product quality assurance is maintained at the highest level. Our distinguished team of engineers, representing the esteemed values of our company, conducts thorough inspections and oversees the entire production process, rigorously ensuring impeccable quality control at every stage. Our dedicated engineers carry out meticulous inspections of goods prior to shipping and closely monitor the production process, assuring that the highest standards of quality are consistently met. With an unwavering focus on excellence, we diligently oversee every aspect of production. From the initial stages to the final delivery, we ensure seamless operations and complete customer satisfaction, reflecting our commitment to quality and service.
1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.
2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.
3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).
4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us
5. What is the MOQ?
-We usually provide 1 set for customers to test.
6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.
7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.