Customization: | Available |
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After-sales Service: | Online Coaching, Video Conferencing |
Warranty: | 2 Years |
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Introducing the Y3180CNC Gear Hobbing Machine, a pinnacle of precision in CNC Gear Cutting. This elite machine tool excels in crafting the intricate internal tooth profiles of gears with unparalleled accuracy. Gear grinding is an essential process, pivotal to achieving the highest levels of precision and tight tolerances required in gears for industries such as automotive, aerospace, and advanced manufacturing.
1. Machine Bed and Base: The Y3180CNC is anchored by a robust and rigid machine bed or base, fashioned from premium quality cast iron or steel. This superior construction ensures exceptional stability, effectively minimizing vibrations during the gear grinding process, and thus guaranteeing supreme precision.
2. Internal Gear Grinding: Meticulously engineered, this machine is dedicated to the precise grinding of internal gear teeth. It adeptly creates immaculate tooth profiles, flawless involute shapes, and precise gear geometries within the workpiece's internal bore, setting a new standard for accuracy.
3. Workholding Mechanism: The Y3180 CNC Gear Cutting Machine features a sophisticated workholding mechanism such as a chuck or fixture, designed to firmly secure the workpiece during grinding. Mounted on a versatile rotating spindle or adjustable fixture, it accommodates a variety of workpiece sizes and types with ease.
4. Grinding Wheel: The Y3180 CNC Gear Cutting Machine is equipped with an expertly crafted grinding wheel, specially designed for internal gear grinding. These wheels utilize diamond or CBN (cubic boron nitride) abrasives, ensuring the precise shaping of internal gear teeth. Gear Cutting Machine The innovative design of these abrasive wheels guarantees meticulous precision in crafting the internal gear teeth.
5. CNC Control System: At the core of the Y3180 CNC Gear Cutting Machine lies its advanced computer numerical control (CNC) system. This sophisticated system decodes G-code instructions with precision, meticulously controlling tool movement, workpiece rotation, and feed rates. It empowers complex gear grinding operations and facilitates seamless automation. Gear Cutting MachineThis cutting-edge CNC system is crucial for performing intricate operations with the highest efficiency and precision.
6. Axis Movements: The machine boasts multiple axes of movement, including axial (Z-axis) and radial (X and Y axes) movements. These dynamic axes control the grinding wheel's position and orientation, enabling the precision and finesse required for grinding internal gear teeth.
7. Coolant System: An indispensable aspect of the Y3180 CNC Gear Cutting Machine is its coolant system. This system is vital for dissipating heat generated during grinding and effectively flushing away metal particles (swarf). By extending wheel life and enhancing surface finish, it maintains the machine's peak performance.
8. Measurement and Probing: Some advanced models of the Y3180CNC Gear Cutting Machine incorporate measurement and probing systems. These innovations allow for meticulous inspection of workpieces, precise dimension measurement, and assurance of exceptional grinding accuracy.
9. Safety Features: With operator safety as a priority, the internal gear grinding machines are equipped with comprehensive safety features. These include protective enclosures, interlocking mechanisms, and emergency stop buttons, ensuring a safe working environment.
10. Automation Compatibility: The Y3180CNC Gear Cutting Machine is engineered for seamless integration into automated manufacturing systems, allowing for continuous and unmanned operation, streamlining production processes for enhanced efficiency.
Y3150E Gear Hobbing Machine | |
Max workpiece diameter | 500mm |
Max hobbing modules | 8mm |
Max worktable rotate speed | 7.8R/Min |
cutter roate speed | 9 kinds; 40-250R/Min |
distance between tool rotary center and worktable surface | 235-535MM |
distance between tool rotary center and worktable center | 30-330MM |
distance between outer support axis hole face and worktable face | 4000-600MM |
string of cutter stroke | 55(Manual)MM |
max swiver angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 160*160MM |
worktable size(diameter× aperture) | φ520*Φ80mm |
total power load/main motor power | 6.75/4Kw/Kw |
Machine dimension(length×width×height) | 2440*1370*1800MM |
Net weight | 4500Kg |
Y3180H Model: Advanced Hydraulic Gear Hobbing Machine
Y3180H Gear Hobbing Machine | |
Max workpiece diameter | 800mm |
Max hobbing module | 10mm |
Min. Processing number of teeth for the gear | 8 teeth |
cutter roate speed | 8 kinds; 40-200R/Min |
distance between tool rotary center and worktable surface | 235-585MM |
distance between tool rotary center and worktable center | 50-550MM |
distance between outer support axis hole face and worktable face | 400-600MM |
string of cutter stroke | 50MM |
max swivel angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 180*180MM |
worktable size(diameter× aperture) | Φ650*Φ80mm |
Main motor power | 5.5Kw |
Worktable rapid motor power | 0.55kw |
Power of hydraulic pump | 1.1kw |
Machine dimension(length×width×height) | 2752*1490*1870MM |
Machine weight about | 5600Kg |
Henan Rowdai Machinery Equipment Co., Ltd is strategically situated in the vibrant hub of Zhengzhou, the heart of China. Our extensive experience in exporting machinery empowers us to offer not only consistently reliable quality products but also a service standard that is second to none. Our commitment to excellence ensures that our clients receive nothing but the best. Our expertise extends to providing our clients with groundbreaking solutions, ensuring not just product stability but also an exceptional customer service experience that sets us apart.
At Henan Rowdai, we proudly serve the international market with an impressive array of advanced machine tools, including Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and more, each engineered for precision and reliability. We specialize in supplying a vast selection of state-of-the-art machinery, such as Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and an array of essential Machine Tool Accessories that cater to diverse industrial needs. Our team is composed of exceptionally skilled engineers with years of experience, devoted to achieving precision and technical excellence in every project we undertake, guaranteeing superior results. Our engineers are not only equipped to thoroughly inspect goods before shipment, but they are also proficient at overseeing every crucial step of the production process, ensuring quality at every turn. Our expert team, boasting vast years of accumulated knowledge, undergoes rigorous professional training regularly, ensuring they deliver unmatched customer support and consistent product quality assurance. Our distinguished engineers, representing the company, conduct meticulous inspections and oversee the entire production process with an unwavering commitment to impeccable quality control, enhancing our reputation for excellence. Our dedicated engineers meticulously inspect goods before shipping and attentively monitor the production process, ensuring that our products meet the highest standards of quality and precision. With an unwavering focus on excellence, we diligently oversee every aspect of production from initial stages to final delivery, ensuring smooth operations and customer satisfaction that consistently exceed expectations.
1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.
2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.
3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).
4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us
5. What is the MOQ?
-We usually provide 1 set for customers to test.
6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.
7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.