Innovative Gear Hobbing Machine for Precise Gear Cutting Applications

Product Description

Product Description

Y3180CNC Gear Hobbing Machine. This state-of-the-art CNC Gear Cutting Machine is designed specifically for the craftsmanship of internal tooth profiles on gears. With a focus on precision, gear grinding becomes an art form, delivering unparalleled accuracy and tight tolerances. Perfectly suited for high-demand sectors such as automotive, aerospace, and diversified manufacturing, this machine ensures your operations are always ahead in exacting gear production.

1. Machine Bed and Base: Built with robust, high-quality cast iron or steel, this machine's foundation offers unmatched stability. The rigid bed or base effectively minimizes vibrations during the crucial gear grinding process, ensuring the highest precision and reliability in gear manufacturing.
2. Internal Gear Grinding: Expertly engineered for the meticulous grinding of internal gear teeth, this machine excels in producing precise tooth profiles, flawless involute shapes, and immaculate gear geometries, all within the workpiece's internal bore.
3. Workholding Mechanism: Y3180 CNC Gear Cutting Machine. At the core of its design is a versatile workholding mechanism, featuring a secure chuck or fixture. This system holds workpieces firmly in place, mounted on a rotating spindle or adjustable fixture, adeptly accommodating various sizes and types.
4. Grinding Wheel: Y3180 CNC Gear Cutting Machine . Equipped with a specialized grinding wheel, the machine utilizes diamond or CBN (cubic boron nitride) abrasive technology. This ensures the precision shaping of internal gear teeth, meeting the highest standards of accuracy and quality.
5. CNC Control System: Y3180 CNC Gear Cutting Machine. At the heart of this machine lies its sophisticated computer numerical control (CNC) system. By interpreting G-code instructions, it expertly directs tool movements, workpiece rotation, and feed rates, enabling intricate gear grinding operations with a high degree of automation.
6. Axis Movements: Featuring a dynamic range of movement, the machine includes axial (Z-axis) and radial (X and Y axes) controls. These coordinate the grinding wheel's position and stance, allowing for the meticulous crafting of internal gear teeth with precision.
7. Coolant System: Essential for optimal performance, the coolant system dissipates heat generated during grinding and removes metal particles (swarf). This not only extends the life of the grinding wheel but also enhances the surface finish, ensuring superior results.
8. Measurement and Probing: Advanced measurement and probing systems are integrated to inspect workpieces, accurately measure dimensions, and ensure the consistency and accuracy of the grinding process.
9. Safety Features: Prioritizing operator safety, internal gear grinding machines come complete with protective enclosures, interlock systems, and emergency stop buttons, ensuring a safe working environment.
10. Automation Compatibility: Engineered for the future, these machines seamlessly integrate into automated manufacturing systems, facilitating continuous, unmanned, and efficient operation.

Detailed Photos

Y3150E Gear Hobbing Machine
Max workpiece diameter	500mm
Max hobbing modules	8mm
Max worktable rotate speed	7.8R/Min
cutter roate speed	9 kinds; 40-250R/Min
distance between tool rotary center and worktable surface	235-535MM
distance between tool rotary center and worktable center	30-330MM
distance between outer support axis hole face and worktable face	4000-600MM
string of cutter stroke	55(Manual)MM
max swiver angel of tool post	240°Deg
max dimension of cutter(diameter×length)	160*160MM
worktable size(diameter× aperture)	φ520*Φ80mm
total power load/main motor power	6.75/4Kw/Kw
Machine dimension(length×width×height)	2440*1370*1800MM
Net weight	4500Kg

Y3180H Model: Hydraulic Gear Hobbing Machine

Y3180H Gear Hobbing Machine
Max workpiece diameter	800mm
Max hobbing module	10mm
Min. Processing number of teeth for the gear	8 teeth
cutter roate speed	8 kinds; 40-200R/Min
distance between tool rotary center and worktable surface	235-585MM
distance between tool rotary center and worktable center	50-550MM
distance between outer support axis hole face and worktable face	400-600MM
string of cutter stroke	50MM
max swivel angel of tool post	240°Deg
max dimension of cutter(diameter×length)	180*180MM
worktable size(diameter× aperture)	Φ650*Φ80mm
Main motor power	5.5Kw
Worktable rapid motor power	0.55kw
Power of hydraulic pump	1.1kw
Machine dimension(length×width×height)	2752*1490*1870MM
Machine weight about	5600Kg

Packaging & Shipping

Related products

Inspection & factory visit

Nestled in the dynamic epicenter of Zhengzhou, China, Henan Rowdai Machinery Equipment Co., Ltd stands as a beacon of industrial prowess. Our strategic location, coupled with a wealth of expertise in machinery exportation, allows us to deliver products of unwavering quality and service that is unmatched across the globe. We pride ourselves on our ability to deliver innovative solutions that guarantee not only product reliability but also outstanding customer service. Our dedication to excellence ensures that each interaction with our clients is marked by groundbreaking achievements.
Henan Rowdai serves the global marketplace with an impressive variety of machine tools. Our collection includes Lathe Machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and much more, all tailored to meet diverse industrial needs. Our specialization lies in providing an expansive array of cutting-edge machinery. From Grinding Machines to Hydraulic Presses, Bending Machines, and beyond, we offer Drilling Machines, Press Brakes, Shearing Machines, and essential Machine Tool Accessories, catering to a wide spectrum of manufacturing requirements. Our elite team consists of expertly trained engineers who bring years of experience and a commitment to precision and technical excellence, ensuring that our products meet the highest standards of quality. Our proficient engineers are not only skilled in pre-shipment inspections but are also experts in meticulously monitoring each phase of the production process, safeguarding the integrity and quality of our offerings. Armed with extensive expertise and a commitment to excellence, our highly trained team undergoes stringent professional development to maintain superior customer support and assure the highest level of product quality. Our distinguished engineers play a crucial role in representing our company, conducting comprehensive inspections, and meticulously supervising the production process to guarantee impeccable quality control. Our dedicated engineers exercise meticulous attention to detail, inspecting goods pre-shipment and closely monitoring the production process to ensure adherence to the most stringent quality standards. Driven by a commitment to excellence, we oversee every facet of production with unwavering diligence, from inception to final delivery, guaranteeing not only seamless operations but also complete customer satisfaction.

FAQ

1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.

2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.

3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).

4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us

5. What is the MOQ?
-We usually provide 1 set for customers to test.

6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.

7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)

8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.