| Customization: | Available |
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| After-sales Service: | Online Coaching, Video Conferencing |
| Warranty: | 2 Years |
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Introducing the Y3180CNC Gear Hobbing Machine - an epitome of technological innovation in gear manufacturing. This CNC Gear Cutting Machine is crafted with precision to carve out the intricate internal tooth profiles of gears. Essential for achieving the unparalleled accuracy and tight tolerances demanded in industries such as automotive, aerospace, and advanced manufacturing.
1. Machine Bed and Base: This machine boasts a robust and rigid bed or base, crafted from premium quality cast iron or steel. Such a sturdy foundation ensures effortless stability, significantly reducing vibrations throughout the gear grinding process, thereby guaranteeing unmatched precision in every operation.
2. Internal Gear Grinding: Engineered for excellence, this machine specializes in the delicate art of internal gear teeth grinding. It masterfully crafts precise tooth profiles, involute shapes, and intricate gear geometries within the internal bore of each workpiece, achieving superior accuracy.
3. Workholding Mechanism: The Y3180 CNC Gear Cutting Machine is equipped with an advanced workholding mechanism, such as a chuck or fixture, designed to securely anchor the workpiece during grinding. Mounted on a rotating spindle, this mechanism facilitates adjustment for an array of workpiece sizes and types, ensuring versatility.
4. Grinding Wheel: The Y3180 CNC Gear Cutting Machine features a sophisticated grinding wheel designed exclusively for internal gear grinding. Utilizing diamond or CBN (cubic boron nitride) abrasives, these wheels achieve the precise shaping of internal gear teeth with unparalleled efficiency. Gear Cutting Machine This machine is outfitted with specialized grinding wheels. These diamond or CBN abrasive wheels are adept at the precise shaping of internal gear teeth, ensuring a high degree of accuracy and performance.
5. CNC Control System: The Y3180 CNC Gear Cutting Machine is powered by a highly advanced computer numerical control (CNC) system. This system interprets G-code instructions flawlessly, overseeing the tool's movement, workpiece rotation, and feed rates, thus facilitating complex gear grinding operations and seamless automation. Gear Cutting MachineThe core of this machine is its state-of-the-art CNC system. By interpreting G-code instructions, it accurately governs the tool's movement, workpiece rotation, and feed rates, enabling intricate gear grinding operations and streamlining automation processes.
6. Axis Movements: This machine is equipped with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes). These axes meticulously govern the grinding wheel's position and orientation, allowing for the flawless grinding of internal gear teeth with astounding precision.
7. Coolant System: The machine incorporates a vital coolant system designed to effectively dissipate heat generated during grinding and flush away grinding swarf (metal particles). This system significantly extends the grinding wheel's life while enhancing the surface finish of the gears.
8. Measurement and Probing: Equipped with advanced measurement and probing systems, these machines can inspect workpieces in real-time, accurately measure dimensions, and ensure the highest level of grinding accuracy.
9. Safety Features: Safety is paramount; hence, internal gear grinding machines are fitted with comprehensive safety features, including protective enclosures, interlocks, and emergency stop buttons, all meticulously designed to safeguard the operator.
10. Automation Compatibility: Seamlessly integrate these machines into automated manufacturing systems, allowing for continuous and unmanned operation, thus maximizing efficiency and productivity in your production line.
| Y3150E Gear Hobbing Machine | |
| Max workpiece diameter | 500mm |
| Max hobbing modules | 8mm |
| Max worktable rotate speed | 7.8R/Min |
| cutter roate speed | 9 kinds; 40-250R/Min |
| distance between tool rotary center and worktable surface | 235-535MM |
| distance between tool rotary center and worktable center | 30-330MM |
| distance between outer support axis hole face and worktable face | 4000-600MM |
| string of cutter stroke | 55(Manual)MM |
| max swiver angel of tool post | 240°Deg |
| max dimension of cutter(diameter×length) | 160*160MM |
| worktable size(diameter× aperture) | φ520*Φ80mm |
| total power load/main motor power | 6.75/4Kw/Kw |
| Machine dimension(length×width×height) | 2440*1370*1800MM |
| Net weight | 4500Kg |
Y3180H Model: Precision Hydraulic Gear Hobbing Machine
| Y3180H Gear Hobbing Machine | |
| Max workpiece diameter | 800mm |
| Max hobbing module | 10mm |
| Min. Processing number of teeth for the gear | 8 teeth |
| cutter roate speed | 8 kinds; 40-200R/Min |
| distance between tool rotary center and worktable surface | 235-585MM |
| distance between tool rotary center and worktable center | 50-550MM |
| distance between outer support axis hole face and worktable face | 400-600MM |
| string of cutter stroke | 50MM |
| max swivel angel of tool post | 240°Deg |
| max dimension of cutter(diameter×length) | 180*180MM |
| worktable size(diameter× aperture) | Φ650*Φ80mm |
| Main motor power | 5.5Kw |
| Worktable rapid motor power | 0.55kw |
| Power of hydraulic pump | 1.1kw |
| Machine dimension(length×width×height) | 2752*1490*1870MM |
| Machine weight about | 5600Kg |
Henan Rowdai Machinery Equipment Co., Ltd, nestled in the bustling epicenter of Zhengzhou-China's dynamic heart-stands as a beacon of quality and service. Our profound expertise in machinery exportation allows us to deliver products of unwavering quality, coupled with an unmatched commitment to service excellence. Our proficiency lies in offering our clients innovative and transformative solutions. We ensure a remarkable blend of product durability and unparalleled customer service, establishing a benchmark in the industry.
At Henan Rowdai, we proudly serve the global marketplace with an impressive array of machine tools. Our offerings include Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, among an array of others. We take pride in our specialization in delivering an extensive range of cutting-edge machinery, including Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and a comprehensive suite of machine tool accessories. Our team is a formidable force of seasoned engineers, who bring years of experience and a commitment to precision and technical mastery, ensuring excellence at every juncture. Our adept engineers are thoroughly equipped to conduct meticulous inspections before shipment, while also expertly managing every phase of the production process with care and precision. Our distinguished team, with a wealth of knowledge, engages in intensive professional development to provide superior customer support and guarantee top-tier product quality assurance. Our seasoned engineers, as the quintessential representatives of our company, perform comprehensive inspections and meticulously oversee the entire production cycle, ensuring flawless quality control. Our dedicated engineers conduct meticulous pre-shipment inspections and diligently monitor the production process, guaranteeing adherence to the highest quality standards. With unwavering dedication to excellence, we meticulously manage every production facet, from inception to final delivery, ensuring seamless operations and complete customer satisfaction.
1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.
2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.
3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).
4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us
5. What is the MOQ?
-We usually provide 1 set for customers to test.
6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.
7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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