Customization: | Available |
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After-sales Service: | Online Coaching, Video Conferencing |
Warranty: | 2 Years |
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Introducing the Y3180 CNC Gear Hobbing Machine, a pinnacle of precision engineering! This specialized, state-of-the-art tool is masterfully designed for crafting the internal tooth profiles of gears with unparalleled accuracy. Gear grinding with this machine is an exquisite process that achieves highly precise and tightly toleranced internal gears, essential for thriving in demanding industries like automotive, aerospace, and manufacturing.
1. Machine Bed and Base: The Y3180 boasts a robust and exceptionally rigid bed or base, crafted from premium cast iron or steel. This superior construction delivers unmatched stability, effectively minimizing vibrations during the critical gear grinding process, to ensure the highest levels of precision.
2. Internal Gear Grinding: Elevate your gear production with this machine, specifically engineered for the meticulous grinding of internal gear teeth. It expertly crafts accurate tooth profiles, involute shapes, and complex gear geometries within the internal bore of each workpiece.
3. Workholding Mechanism: The Y3180 CNC Gear Cutting Machine is equipped with an advanced workholding mechanism, such as a precision chuck or fixture, designed to securely anchor the workpiece during grinding. The workpiece is expertly mounted on a rotating spindle or fixture, adjustable for a variety of workpiece sizes and types.
4. Grinding Wheel: Y3180 CNC Gear Cutting Machine .Equipped with a cutting-edge grinding wheel, the machine is tailored for internal gear grinding. These exceptional wheels, made from diamond or CBN (cubic boron nitride) abrasive materials, are engineered to precisely shape the internal gear teeth to perfection.
5. CNC Control System: Y3180 CNC Gear Cutting Machine.At the core of the machine lies its advanced computer numerical control (CNC) system. This intelligent system interprets G-code instructions with pinpoint accuracy, meticulously controlling tool movements, workpiece rotation, and feed rates, enabling complex gear grinding operations and seamless automation.
6. Axis Movements: The Y3180 typically boasts multiple axes of movement, including the axial (Z-axis) and radial (X and Y axes) movements. These axes are engineered to control the grinding wheel's position and orientation meticulously, allowing for the precise grinding of internal gear teeth.
7. Coolant System: Crafted with an essential coolant system, it effectively dissipates the heat generated during grinding while washing away grinding swarf (metal particles). This system not only extends wheel life but also enhances surface finish to new levels.
8. Measurement and Probing: Some Y3180 models feature sophisticated measurement and probing systems, offering the ability to inspect workpieces, measure dimensions, and ensure grinding precision and accuracy.
9. Safety Features: Safety is paramount with internal gear grinding machines, which are equipped with comprehensive safety features including protective enclosures, interlocks, and emergency stop buttons to guarantee operator safety.
10. Automation Compatibility: The Y3180 can seamlessly integrate into automated manufacturing systems, paving the way for continuous, unmanned operation and boosted production efficiency.
Y3150E Gear Hobbing Machine | |
Max workpiece diameter | 500mm |
Max hobbing modules | 8mm |
Max worktable rotate speed | 7.8R/Min |
cutter roate speed | 9 kinds; 40-250R/Min |
distance between tool rotary center and worktable surface | 235-535MM |
distance between tool rotary center and worktable center | 30-330MM |
distance between outer support axis hole face and worktable face | 4000-600MM |
string of cutter stroke | 55(Manual)MM |
max swiver angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 160*160MM |
worktable size(diameter× aperture) | φ520*Φ80mm |
total power load/main motor power | 6.75/4Kw/Kw |
Machine dimension(length×width×height) | 2440*1370*1800MM |
Net weight | 4500Kg |
Y3180H Model Hydraulic Gear Hobbing Machine: Witness the superior performance of the Y3180H model, a pinnacle of hydraulic technology in gear hobbing. Designed for precision engineering, this machine ensures unparalleled accuracy and efficiency, meeting the highest standards of modern manufacturing.
Y3180H Gear Hobbing Machine | |
Max workpiece diameter | 800mm |
Max hobbing module | 10mm |
Min. Processing number of teeth for the gear | 8 teeth |
cutter roate speed | 8 kinds; 40-200R/Min |
distance between tool rotary center and worktable surface | 235-585MM |
distance between tool rotary center and worktable center | 50-550MM |
distance between outer support axis hole face and worktable face | 400-600MM |
string of cutter stroke | 50MM |
max swivel angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 180*180MM |
worktable size(diameter× aperture) | Φ650*Φ80mm |
Main motor power | 5.5Kw |
Worktable rapid motor power | 0.55kw |
Power of hydraulic pump | 1.1kw |
Machine dimension(length×width×height) | 2752*1490*1870MM |
Machine weight about | 5600Kg |
Henan Rowdai Machinery Equipment Co., Ltd is strategically situated in the vibrant hub of Zhengzhou, the heart of China. Our extensive experience in exporting machinery empowers us to offer not only stable quality products but also unparalleled service excellence. Our expertise extends to providing our clients with groundbreaking solutions, ensuring both product stability and exceptional customer service.
At Henan Rowdai, we cater to the international market with a diverse range of machine tools, including Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and more. We specialize in supplying a vast selection of advanced machinery, such as Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and Machine tool accessories. Our team is composed of highly skilled engineers with years of experience, dedicated to precision and technical excellence. Our engineers are not only equipped to inspect goods before shipment but also adept at overseeing every step of the production process. Our expert team, with vast years of knowledge, undergoes rigorous professional training to ensure top-notch customer support and product quality assurance. Our distinguished engineers, representing the company, conduct thorough inspections and oversee the entire production process, ensuring impeccable quality control. Our dedicated engineers meticulously inspect goods before shipping and attentively track the production process to assure the highest standards of quality. With a focus on excellence, we diligently oversee every aspect of production, from initial stages to final delivery, ensuring seamless operations and customer satisfaction.
1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.
2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.
3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).
4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us
5. What is the MOQ?
-We usually provide 1 set for customers to test.
6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.
7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.