| Customization: | Available |
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| After-sales Service: | Online Coaching, Video Conferencing |
| Warranty: | 2 Years |
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Y3180CNC Gear Hobbing Machine: Introducing the CNC Gear Cutting Machine, an expertly crafted, precision-driven toolset for the intricate task of cutting internal tooth profiles of gears with unparalleled accuracy. Gear grinding is a pivotal process in achieving the highest standards of precision and tight tolerancing for internal gears. These are paramount in industries that demand the utmost in quality, including automotive, aerospace, and diverse manufacturing sectors.
1. Machine Bed and Base: This exceptional machine boasts a sturdy and rigid bed or base, meticulously crafted from high-quality cast iron or steel. This superior construction not only ensures stability but also significantly reduces vibrations during the gear grinding process, guaranteeing unmatched precision in every operation.
2. Internal Gear Grinding: Engineered with precision, the machine is adept at internal gear tooth grinding, enabling the creation of flawless tooth profiles, including involute shapes and complex gear geometries within the internal bore of the workpiece, ensuring exact standards are met.
3. Workholding Mechanism: Y3180 CNC Gear Cutting Machine: Outfitted with an advanced workholding mechanism, such as a chuck or fixture, it ensures the workpiece is firmly secured during the grinding process. Typically mounted on a rotating spindle or adjustable fixture, it accommodates various workpiece sizes and types, fostering versatility and precision.
4. Grinding Wheel: Y3180 CNC Gear Cutting Machine Equipped with a specialized grinding wheel, this machine excels in internal gear grinding. Using diamond or CBN (cubic boron nitride) abrasive wheels, it can precisely shape the intricate details of internal gear teeth with superior accuracy.
5. CNC Control System: Y3180 CNC Gear Cutting MachineThe core of the machine lies in its computer numerical control (CNC) system, which deciphers G-code instructions, governing the tool's movement, workpiece rotation, and feed rates with precision. It facilitates complex gear grinding operations and comprehensive automation.
6. Axis Movements: This machine is equipped with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes) movements. These axes meticulously control the grinding wheel's position and orientation, ensuring the precise formation of internal gear teeth.
7. Coolant System: An essential component, the coolant system efficiently dissipates heat produced during grinding and flushes away grinding swarf (metal particles). This system plays a crucial role in extending wheel life and enhancing surface finish quality.
8. Measurement and Probing: Integrating cutting-edge measurement and probing systems, some machines offer the capability to inspect workpieces, measure dimensions, and maintain superior grinding accuracy.
9. Safety Features: Internal gear grinding machines are fortified with essential safety features such as protective enclosures, interlocks, and emergency stop buttons, all designed to safeguard operator safety during operation.
10. Automation Compatibility: These sophisticated machines are often compatible with automated manufacturing systems, facilitating continuous and unmanned operation, streamlining production and efficiency.
| Y3150E Gear Hobbing Machine | |
| Max workpiece diameter | 500mm |
| Max hobbing modules | 8mm |
| Max worktable rotate speed | 7.8R/Min |
| cutter roate speed | 9 kinds; 40-250R/Min |
| distance between tool rotary center and worktable surface | 235-535MM |
| distance between tool rotary center and worktable center | 30-330MM |
| distance between outer support axis hole face and worktable face | 4000-600MM |
| string of cutter stroke | 55(Manual)MM |
| max swiver angel of tool post | 240°Deg |
| max dimension of cutter(diameter×length) | 160*160MM |
| worktable size(diameter× aperture) | φ520*Φ80mm |
| total power load/main motor power | 6.75/4Kw/Kw |
| Machine dimension(length×width×height) | 2440*1370*1800MM |
| Net weight | 4500Kg |
Y3180H Model: High-Performance Hydraulic Gear Hobbing Machine
| Y3180H Gear Hobbing Machine | |
| Max workpiece diameter | 800mm |
| Max hobbing module | 10mm |
| Min. Processing number of teeth for the gear | 8 teeth |
| cutter roate speed | 8 kinds; 40-200R/Min |
| distance between tool rotary center and worktable surface | 235-585MM |
| distance between tool rotary center and worktable center | 50-550MM |
| distance between outer support axis hole face and worktable face | 400-600MM |
| string of cutter stroke | 50MM |
| max swivel angel of tool post | 240°Deg |
| max dimension of cutter(diameter×length) | 180*180MM |
| worktable size(diameter× aperture) | Φ650*Φ80mm |
| Main motor power | 5.5Kw |
| Worktable rapid motor power | 0.55kw |
| Power of hydraulic pump | 1.1kw |
| Machine dimension(length×width×height) | 2752*1490*1870MM |
| Machine weight about | 5600Kg |
Henan Rowdai Machinery Equipment Co., Ltd is strategically nestled in the dynamic epicenter of Zhengzhou, the pulsating heart of China. With an impressive legacy of exporting machinery, we deliver not only reliable quality products but also an unmatched level of service excellence. Our unmatched expertise empowers us to provide clients with pioneering solutions that guarantee both the unwavering stability of our products and a level of customer service that is nothing short of exceptional.
At Henan Rowdai, we proudly serve the global market with a comprehensive selection of machine tools including Lathe Machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, and CNC Machining Centers, among many others. Our specialization lies in offering a wide array of state-of-the-art machinery such as Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and a complete range of machine tool accessories. Our dedicated team comprises highly skilled engineers, each with years of expertise, committed to achieving precision and uncompromising technical excellence. Our engineers are not only adept at conducting meticulous inspections prior to shipment but are also proficient in supervising every facet of the production process. Our expert team, seasoned with extensive experience, undergoes rigorous professional training to ensure unparalleled customer support and to uphold our steadfast commitment to product quality assurance. Our distinguished engineers, esteemed representatives of our company, carry out comprehensive inspections and oversee the entire production process, ensuring impeccable quality control at every stage. Our dedicated engineers perform meticulous inspections of goods before shipping and diligently monitor the production process to guarantee the utmost standards of quality. With an unwavering focus on excellence, we meticulously manage every aspect of production, from the initial stages to the final delivery, ensuring seamless operations and absolute customer satisfaction.
1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.
2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.
3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).
4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us
5. What is the MOQ?
-We usually provide 1 set for customers to test.
6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.
7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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