| Customization: | Available |
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| After-sales Service: | Online Coaching, Video Conferencing |
| Warranty: | 2 Years |
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Introducing the Y3180CNC Gear Hobbing Machine, a masterpiece of precision engineering tailored for the art of gear craftsmanship. This CNC Gear Cutting Machine is an epitome of specialized machinery, purpose-built to meticulously sculpt the intricate internal tooth profiles of gears. The gear grinding process it employs is pivotal for achieving unparalleled accuracy, ensuring the production of impeccably toleranced internal gears. These gears are the backbone of critical industries, including automotive, aerospace, and manufacturing, where precision is paramount.
1. Machine Bed and Base: Crafted with a robust and steadfast bed or base, our machine stands as a testament to engineering excellence. Constructed from premium-grade cast iron or steel, this design assures unwavering stability and significantly reduces vibrations during the gear grinding process, thereby guaranteeing exceptional precision.
2. Internal Gear Grinding: Engineered with unmatched precision, this machine is dedicated to refining the art of internal gear tooth grinding. It adeptly creates ultra-accurate tooth profiles, perfect involute shapes, and impeccable gear geometries within the workpiece's internal bore, elevating your production capabilities to new heights.
3. Workholding Mechanism: With the Y3180 CNC Gear Cutting Machine, secure your workpiece with confidence. Outfitted with a state-of-the-art workholding mechanism, such as a chuck or fixture, it ensures your workpiece remains steadfast during grinding. Mounted on a versatile rotating spindle or fixture, it accommodates various workpiece sizes and types seamlessly.
4. Grinding Wheel: Y3180 CNC Gear Cutting Machine .Equipped with cutting-edge grinding technology, the machine features a specialized grinding wheel, purpose-built for internal gear grinding. These wheels, crafted from diamond or CBN (cubic boron nitride) abrasives, guarantee the precise shaping of internal gear teeth, enhancing production quality.
5. CNC Control System: Y3180 CNC Gear Cutting Machine.At the core of this machine lies its advanced computer numerical control (CNC) system, a marvel of technological ingenuity. This system decodes G-code instructions with pinpoint accuracy, governing the movement of tools, the rotation of the workpiece, and feed rates. It empowers complex gear grinding operations and facilitates seamless automation, revolutionizing your production process.
6. Axis Movements: Designed with cutting-edge versatility, this machine boasts multiple axes of movement, including axial (Z-axis) and radial (X and Y axes) capabilities. These axes meticulously control the grinding wheel's position and orientation, allowing for the precise and intricate grinding of internal gear teeth.
7. Coolant System: An indispensable component, the coolant system ensures optimal performance by efficiently dissipating heat generated during grinding while effectively flushing away grinding swarf (metal particles). This system not only extends the life of grinding wheels but also enhances the surface finish of the gears produced.
8. Measurement and Probing: Equipped with advanced measurement and probing systems, select machines offer capabilities to inspect workpieces, measure dimensions, and assure grinding precision, providing you with the utmost accuracy and quality assurance.
9. Safety Features: Engineered with operator safety as a top priority, our internal gear grinding machines are imbued with comprehensive safety features, including protective enclosures, interlocks, and emergency stop buttons, ensuring a secure working environment.
10. Automation Compatibility: Seamlessly integrate these machines into automated manufacturing systems, facilitating continuous and unmanned operations, optimizing productivity, and streamlining your manufacturing processes.
| Y3150E Gear Hobbing Machine | |
| Max workpiece diameter | 500mm |
| Max hobbing modules | 8mm |
| Max worktable rotate speed | 7.8R/Min |
| cutter roate speed | 9 kinds; 40-250R/Min |
| distance between tool rotary center and worktable surface | 235-535MM |
| distance between tool rotary center and worktable center | 30-330MM |
| distance between outer support axis hole face and worktable face | 4000-600MM |
| string of cutter stroke | 55(Manual)MM |
| max swiver angel of tool post | 240°Deg |
| max dimension of cutter(diameter×length) | 160*160MM |
| worktable size(diameter× aperture) | φ520*Φ80mm |
| total power load/main motor power | 6.75/4Kw/Kw |
| Machine dimension(length×width×height) | 2440*1370*1800MM |
| Net weight | 4500Kg |
Y3180H Model: Precision Engineering Hydraulic Gear Hobbing Machine
| Y3180H Gear Hobbing Machine | |
| Max workpiece diameter | 800mm |
| Max hobbing module | 10mm |
| Min. Processing number of teeth for the gear | 8 teeth |
| cutter roate speed | 8 kinds; 40-200R/Min |
| distance between tool rotary center and worktable surface | 235-585MM |
| distance between tool rotary center and worktable center | 50-550MM |
| distance between outer support axis hole face and worktable face | 400-600MM |
| string of cutter stroke | 50MM |
| max swivel angel of tool post | 240°Deg |
| max dimension of cutter(diameter×length) | 180*180MM |
| worktable size(diameter× aperture) | Φ650*Φ80mm |
| Main motor power | 5.5Kw |
| Worktable rapid motor power | 0.55kw |
| Power of hydraulic pump | 1.1kw |
| Machine dimension(length×width×height) | 2752*1490*1870MM |
| Machine weight about | 5600Kg |
Henan Rowdai Machinery Equipment Co., Ltd is perfectly positioned in the bustling hub of Zhengzhou, the dynamic heart of China. Our rich legacy of exporting machinery enables us to deliver not only consistently high-quality products but also unmatched service excellence that sets us apart. Our profound expertise allows us to present our clients with innovative solutions, ensuring both the unwavering stability of our products and the delivery of outstanding customer service.
At Henan Rowdai, we proudly serve the global market with an impressive array of machine tools, including Lathe Machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and much more. We are experts in providing an extensive collection of cutting-edge machinery, such as Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, along with essential Machine Tool Accessories. Our team comprises exceptionally skilled engineers who bring years of experience, dedicated to achieving precision and technical brilliance. Our engineers are not only proficient in inspecting goods prior to shipment but are also highly capable of managing every phase of the production process with expertise. Our elite team, enriched with substantial years of expertise, undergoes comprehensive professional training to guarantee superior customer support and product quality assurance. Our renowned engineers, representing our esteemed company, carry out meticulous inspections and supervise the entire production process to ensure flawless quality control. Our dedicated engineers perform detailed inspections of goods before shipping and set their watchful eyes on the production process to ensure adherence to the highest quality standards. With an unwavering commitment to excellence, we meticulously supervise every facet of production, from the initial stages to the final delivery, ensuring seamless operations and unparalleled customer satisfaction.
1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.
2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.
3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).
4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us
5. What is the MOQ?
-We usually provide 1 set for customers to test.
6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.
7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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