| Customization: | Available |
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| After-sales Service: | Online Coaching, Video Conferencing |
| Warranty: | 2 Years |
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Y3180CNC Gear Hobbing Machine. The CNC Gear Cutting Machine is an advanced and specialized precision tool engineered to meticulously craft the internal tooth profiles of gears. This essential gear grinding process is pivotal in achieving highly accurate and tightly toleranced internal gears, which are indispensable in diverse industries such as automotive, aerospace, and manufacturing.
1. Machine Bed and Base: Engineered with a robust and rigid bed or base, typically constructed from high-quality cast iron or steel, this machine offers unparalleled stability. Its design is crafted to minimize vibrations during the intricate gear grinding process, thereby guaranteeing high precision at every step.
2. Internal Gear Grinding: Purposefully crafted for the exacting task of grinding internal gear teeth, this machine excels in creating precise tooth profiles, involute shapes, and detailed gear geometries within the internal bore of the workpiece, ensuring precision and excellence.
3. Workholding Mechanism: Y3180 CNC Gear Cutting Machine is equipped with a sophisticated workholding mechanism, such as a chuck or fixture, to firmly secure the workpiece during the grinding process. Typically, the workpiece is mounted on a rotating spindle or fixture, which can be adjusted to accommodate various sizes and types of workpieces seamlessly.
4. Grinding Wheel: Y3180 CNC Gear Cutting Machine The machine incorporates a specialized grinding wheel crafted for internal gear grinding. These wheels, made from diamond or CBN (cubic boron nitride) abrasive materials, are designed to precisely sculpt the internal gear teeth, ensuring superior precision.
5. CNC Control System: Y3180 CNC Gear Cutting MachineAt the core of the machine lies its sophisticated computer numerical control (CNC) system, which translates G-code instructions into precise movements. This system meticulously controls tool movement, workpiece rotation, and feed rates, enabling complex and automated gear grinding operations with ease.
6. Axis Movements: The machine is equipped with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes), to precisely control the grinding wheel's position and orientation. This capability allows for meticulous and exact grinding of internal gear teeth.
7. Coolant System: Crucial to the system, the coolant mechanism efficiently dissipates heat generated during grinding, while effectively flushing away grinding swarf (metal particles). This not only extends the lifespan of the grinding wheel but also significantly enhances the surface finish.
8. Measurement and Probing: Certain models are equipped with advanced measurement and probing systems to inspect workpieces, measure critical dimensions, and ensure unparalleled grinding accuracy.
9. Safety Features: Internal gear grinding machines are thoughtfully designed with a suite of safety features, including protective enclosures, interlocks, and emergency stop buttons, all ensuring the highest level of operator safety.
10. Automation Compatibility: Often, these machines are designed with the capability to be seamlessly integrated into automated manufacturing systems, supporting continuous and unmanned operation for enhanced efficiency and productivity.
| Y3150E Gear Hobbing Machine | |
| Max workpiece diameter | 500mm |
| Max hobbing modules | 8mm |
| Max worktable rotate speed | 7.8R/Min |
| cutter roate speed | 9 kinds; 40-250R/Min |
| distance between tool rotary center and worktable surface | 235-535MM |
| distance between tool rotary center and worktable center | 30-330MM |
| distance between outer support axis hole face and worktable face | 4000-600MM |
| string of cutter stroke | 55(Manual)MM |
| max swiver angel of tool post | 240°Deg |
| max dimension of cutter(diameter×length) | 160*160MM |
| worktable size(diameter× aperture) | φ520*Φ80mm |
| total power load/main motor power | 6.75/4Kw/Kw |
| Machine dimension(length×width×height) | 2440*1370*1800MM |
| Net weight | 4500Kg |
Y3180H Model: Premium Hydraulic Gear Hobbing Machine
| Y3180H Gear Hobbing Machine | |
| Max workpiece diameter | 800mm |
| Max hobbing module | 10mm |
| Min. Processing number of teeth for the gear | 8 teeth |
| cutter roate speed | 8 kinds; 40-200R/Min |
| distance between tool rotary center and worktable surface | 235-585MM |
| distance between tool rotary center and worktable center | 50-550MM |
| distance between outer support axis hole face and worktable face | 400-600MM |
| string of cutter stroke | 50MM |
| max swivel angel of tool post | 240°Deg |
| max dimension of cutter(diameter×length) | 180*180MM |
| worktable size(diameter× aperture) | Φ650*Φ80mm |
| Main motor power | 5.5Kw |
| Worktable rapid motor power | 0.55kw |
| Power of hydraulic pump | 1.1kw |
| Machine dimension(length×width×height) | 2752*1490*1870MM |
| Machine weight about | 5600Kg |
Henan Rowdai Machinery Equipment Co., Ltd is strategically situated in the vibrant hub of Zhengzhou, the heart of China. With a wealth of experience in exporting machinery, we pride ourselves on delivering products of unwavering quality and providing service that exceeds expectations. Our expertise is unparalleled, offering innovative solutions that guarantee both the stability of our products and a customer service experience that is second to none.
At Henan Rowdai, we embrace the global market with a comprehensive array of machine tools. Our offerings include Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and an array of other precision tools. We are proud to specialize in an extensive collection of state-of-the-art machinery, including Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and essential machine tool accessories. Our team is comprised of highly skilled engineers who bring years of experience and a commitment to precision and technical excellence, ensuring every project is executed with the utmost care. Our engineers are expertly trained to not only inspect goods prior to shipment but also to manage every stage of the production process with meticulous attention to detail. Our expert team, brimming with extensive experience and rigorous professional training, is committed to delivering exceptional customer support and ensuring product quality that stands out. Our esteemed engineers, as representatives of our company, are dedicated to conducting comprehensive inspections and ensuring quality control throughout the production process, achieving immaculate standards. Our dedicated engineers perform meticulous inspections of goods before they are shipped, vigilantly monitoring the production process to ensure that the highest quality standards are consistently met. With an unwavering commitment to excellence, we oversee every facet of production, from the initial stages through to the final delivery, guaranteeing smooth operations and complete customer satisfaction.
1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.
2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.
3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).
4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us
5. What is the MOQ?
-We usually provide 1 set for customers to test.
6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.
7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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