Customization: | Available |
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After-sales Service: | Online Coaching, Video Conferencing |
Warranty: | 2 Years |
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Discover the precision craftsmanship of the Y3180CNC Gear Hobbing Machine, a state-of-the-art CNC Gear Cutting Machine. Expertly designed for the intricate task of cutting internal tooth profiles, this machine is the epitome of precision engineering. Gear grinding, a pivotal process, ensures the creation of highly accurate and tightly toleranced internal gears. These gears are indispensable across industries such as automotive, aerospace, and advanced manufacturing, showcasing the machine's versatile capabilities.
1. Machine Bed and Base: Engineered with a robust and rigid structure, the machine boasts a bed or base crafted from top-grade cast iron or steel. This superior construction ensures unparalleled stability and significantly reduces vibrations during gear grinding processes, guaranteeing exceptional precision and reliability.
2. Internal Gear Grinding: Purpose-built for the meticulous grinding of internal gear teeth, this machine excels in crafting precise tooth profiles, involute shapes, and intricate gear geometries within the workpiece's internal bore. Its design ensures unparalleled accuracy and detail.
3. Workholding Mechanism: Featuring a sophisticated workholding mechanism, the Y3180 CNC Gear Cutting Machine securely anchors the workpiece with tools like chucks or fixtures. The rotating spindle or adjustable fixture accommodates diverse workpiece sizes and types, ensuring steadfast stability throughout the grinding process.
4. Grinding Wheel: The Y3180 CNC Gear Cutting Machine is outfitted with a high-performance specialized grinding wheel, expertly crafted for internal gear grinding. Utilizing diamond or CBN (cubic boron nitride) abrasive materials, these wheels deliver impeccable precision in shaping internal gear teeth, enhancing the machine's grinding capabilities.
5. CNC Control System: The Y3180 CNC Gear Cutting Machineis driven by a sophisticated computer numerical control (CNC) system, the core of the machine's functionality. This system interprets G-code instructions with precision, orchestrating tool movements, workpiece rotations, and feed rates. It facilitates complex gear grinding operations while ensuring automation and efficiency.
6. Axis Movements: The machine is equipped with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes) capabilities. These axes finely control the grinding wheel's position and orientation, enabling the machine to achieve precise grinding of internal gear teeth with remarkable accuracy.
7. Coolant System: Integral to the machine is a state-of-the-art coolant system, designed to dissipate the intense heat generated during grinding and to effectively wash away metal swarf. This system not only extends the lifespan of the grinding wheel but also enhances the surface finish of the gears.
8. Measurement and Probing: Some machines are equipped with advanced measurement and probing systems, enabling precise workpiece inspection, dimension measurement, and ensuring the utmost grinding accuracy, elevating the machine's performance to new heights.
9. Safety Features: Engineered with comprehensive safety features, internal gear grinding machines include protective enclosures, interlocks, and emergency stop buttons, all designed to uphold operator safety and secure operational environments.
10. Automation Compatibility: These cutting-edge machines are often designed for seamless integration into automated manufacturing systems, facilitating continuous and unmanned operations, thus optimizing productivity and efficiency across production lines.
Y3150E Gear Hobbing Machine | |
Max workpiece diameter | 500mm |
Max hobbing modules | 8mm |
Max worktable rotate speed | 7.8R/Min |
cutter roate speed | 9 kinds; 40-250R/Min |
distance between tool rotary center and worktable surface | 235-535MM |
distance between tool rotary center and worktable center | 30-330MM |
distance between outer support axis hole face and worktable face | 4000-600MM |
string of cutter stroke | 55(Manual)MM |
max swiver angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 160*160MM |
worktable size(diameter× aperture) | φ520*Φ80mm |
total power load/main motor power | 6.75/4Kw/Kw |
Machine dimension(length×width×height) | 2440*1370*1800MM |
Net weight | 4500Kg |
Y3180H Model Hydraulic Gear Hobbing Machine: Introducing the state-of-the-art Y3180H Model Hydraulic Gear Hobbing Machine, meticulously engineered for precision and efficiency. This advanced machine is designed to deliver unparalleled gear cutting performance, ensuring unmatched quality and reliability in every gear production. Experience innovation at its finest with our Y3180H model, where technology meets excellence.
Y3180H Gear Hobbing Machine | |
Max workpiece diameter | 800mm |
Max hobbing module | 10mm |
Min. Processing number of teeth for the gear | 8 teeth |
cutter roate speed | 8 kinds; 40-200R/Min |
distance between tool rotary center and worktable surface | 235-585MM |
distance between tool rotary center and worktable center | 50-550MM |
distance between outer support axis hole face and worktable face | 400-600MM |
string of cutter stroke | 50MM |
max swivel angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 180*180MM |
worktable size(diameter× aperture) | Φ650*Φ80mm |
Main motor power | 5.5Kw |
Worktable rapid motor power | 0.55kw |
Power of hydraulic pump | 1.1kw |
Machine dimension(length×width×height) | 2752*1490*1870MM |
Machine weight about | 5600Kg |
Henan Rowdai Machinery Equipment Co., Ltd is strategically positioned in the thriving epicenter of Zhengzhou, the industrial heartbeat of China. With an expansive history in exporting quality machinery, we deliver not only reliable products but also unmatched service excellence, setting a high standard in the industry. Our expertise in delivering pioneering solutions ensures product reliability and elevates customer service to a new level of excellence, providing a seamless experience for our valued clients.
At Henan Rowdai, we proudly serve the global market with an expansive array of machine tools, including precision-engineered Lathe Machines, state-of-the-art CNC Lathe Machines, versatile Milling Machines, advanced CNC Milling Machines, efficient CNC Machining Centers, and so much more. We are specialists in supplying a comprehensive assortment of cutting-edge machinery, including high-performance Grinding Machines, robust Hydraulic Presses, versatile Bending Machines, precise Drilling Machines, efficient Press Brakes, reliable Shearing Machines, and essential machine tool accessories. Our team of highly skilled engineers brings years of expertise, driven by a commitment to precision and technical brilliance, ensuring top-tier product performance and reliability. Our expert engineers are adept at inspecting goods prior to shipment and proficiently managing every stage of the production process, ensuring quality and efficiency at every turn. Our team of professionals, equipped with vast industry knowledge, undergoes intensive training to deliver exceptional customer support and maintain the highest standards of product quality assurance. Our distinguished engineers represent the pinnacle of quality assurance, conducting meticulous inspections and supervising the entire production process to uphold impeccable quality control. Our dedicated engineers perform detailed inspections before shipping and meticulously monitor the production process to guarantee the highest levels of quality and customer satisfaction. With an unwavering commitment to excellence, we meticulously oversee every production phase, from inception to delivery, ensuring smooth operations and optimal customer satisfaction every step of the way.
1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.
2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.
3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).
4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us
5. What is the MOQ?
-We usually provide 1 set for customers to test.
6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.
7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.