Customization: | Available |
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After-sales Service: | Online Coaching, Video Conferencing |
Warranty: | 2 Years |
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Introducing the Y3180CNC Gear Hobbing Machine, a pinnacle of precision in the world of gear manufacturing. This specialized CNC Gear Cutting Machine is crafted for the intricate task of cutting the internal tooth profiles of gears, a vital process in creating highly accurate and tightly toleranced gears. Widely utilized across industries such as automotive, aerospace, and manufacturing, this machine ensures superior quality and reliability in every tooth it grinds.
1. Machine Bed and Base: Experience unmatched stability with our machine's robust and rigid bed or base, expertly crafted from high-quality cast iron or steel. This solid construction is the foundation for minimizing vibrations during the gear grinding process, guaranteeing precision at every turn.
2. Internal Gear Grinding: Our machine excels in the meticulous art of internal gear tooth grinding. It is engineered to create perfect tooth profiles, involute shapes, and intricate gear geometries within the workpiece's internal bore, ensuring precision and excellence.
3. Workholding Mechanism: The Y3180 CNC Gear Cutting Machine is equipped with an advanced workholding mechanism, such as a chuck or fixture, designed to securely grip the workpiece throughout the grinding process. The adaptable spindle or fixture allows for seamless adjustment to accommodate various workpiece sizes and types.
4. Grinding Wheel: Y3180 CNC Gear Cutting Machine . Equipped with a specialized grinding wheel, the machine employs diamond or CBN (cubic boron nitride) abrasive wheels, tailored for precision internal gear grinding, achieving impeccable shaping of the gear teeth.
5. CNC Control System: Y3180 CNC Gear Cutting Machine. At the core of this machine lies its computer numerical control (CNC) system, a marvel of technology that interprets G-code instructions to orchestrate precise tool movements, workpiece rotations, and feed rates. This system enables the execution of complex gear grinding operations and seamless automation.
6. Axis Movements: With multiple axes of movement, including axial (Z-axis) and radial (X and Y axes), the machine offers unparalleled control over the grinding wheel's position and orientation. This precision facilitates the meticulous grinding of internal gear teeth to exacting standards.
7. Coolant System: An integral coolant system is incorporated to efficiently dissipate the heat generated during grinding and to effectively flush away metal particles (swarf). This system enhances wheel longevity and contributes to a superior surface finish.
8. Measurement and Probing: Certain models are equipped with state-of-the-art measurement and probing systems, enabling on-the-fly inspection, dimension measurement, and assurance of grinding accuracy.
9. Safety Features: Prioritizing operator safety, internal gear grinding machines come with comprehensive safety features, including protective enclosures, interlocks, and emergency stop buttons, ensuring peace of mind during operation.
10. Automation Compatibility: These machines boast compatibility with automated manufacturing systems, offering the potential for continuous, unmanned operation, and enhancing productivity and efficiency across production lines.
Y3150E Gear Hobbing Machine | |
Max workpiece diameter | 500mm |
Max hobbing modules | 8mm |
Max worktable rotate speed | 7.8R/Min |
cutter roate speed | 9 kinds; 40-250R/Min |
distance between tool rotary center and worktable surface | 235-535MM |
distance between tool rotary center and worktable center | 30-330MM |
distance between outer support axis hole face and worktable face | 4000-600MM |
string of cutter stroke | 55(Manual)MM |
max swiver angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 160*160MM |
worktable size(diameter× aperture) | φ520*Φ80mm |
total power load/main motor power | 6.75/4Kw/Kw |
Machine dimension(length×width×height) | 2440*1370*1800MM |
Net weight | 4500Kg |
The Y3180H Model: An Exquisite Hydraulic Gear Hobbing Machine
Y3180H Gear Hobbing Machine | |
Max workpiece diameter | 800mm |
Max hobbing module | 10mm |
Min. Processing number of teeth for the gear | 8 teeth |
cutter roate speed | 8 kinds; 40-200R/Min |
distance between tool rotary center and worktable surface | 235-585MM |
distance between tool rotary center and worktable center | 50-550MM |
distance between outer support axis hole face and worktable face | 400-600MM |
string of cutter stroke | 50MM |
max swivel angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 180*180MM |
worktable size(diameter× aperture) | Φ650*Φ80mm |
Main motor power | 5.5Kw |
Worktable rapid motor power | 0.55kw |
Power of hydraulic pump | 1.1kw |
Machine dimension(length×width×height) | 2752*1490*1870MM |
Machine weight about | 5600Kg |
Henan Rowdai Machinery Equipment Co., Ltd is strategically situated in the vibrant hub of Zhengzhou, the heart of China. Our extensive experience in exporting machinery empowers us to offer not only stable quality products but also unparalleled service excellence. Our expertise extends to providing our clients with groundbreaking solutions, ensuring both product stability and exceptional customer service.
At Henan Rowdai, we cater to the international market with a diverse range of machine tools, including Lathe machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and more. We specialize in supplying a vast selection of advanced machinery, such as Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and Machine tool accessories. Our team is composed of highly skilled engineers with years of experience, dedicated to precision and technical excellence. Our engineers are not only equipped to inspect goods before shipment but also adept at overseeing every step of the production process. Our expert team, with vast years of knowledge, undergoes rigorous professional training to ensure top-notch customer support and product quality assurance. Our distinguished engineers, representing the company, conduct thorough inspections and oversee the entire production process, ensuring impeccable quality control. Our dedicated engineers meticulously inspect goods before shipping and attentively track the production process to assure the highest standards of quality. With a focus on excellence, we diligently oversee every aspect of production, from initial stages to final delivery, ensuring seamless operations and customer satisfaction.
1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.
2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.
3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).
4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us
5. What is the MOQ?
-We usually provide 1 set for customers to test.
6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.
7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.