| Customization: | Available |
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| After-sales Service: | Online Coaching, Video Conferencing |
| Warranty: | 2 Years |
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Discover the Y3180CNC Gear Hobbing Machine-a marvel of engineering precision and specialty! This CNC Gear Cutting Machine stands as a pinnacle in the realm of gear fabrication, meticulously crafted to carve out internal tooth profiles with unrivaled accuracy. Gear grinding, an essential process in this machine, ensures impeccably precise and tightly toleranced internal gears, catering to a myriad of industries including automotive, aerospace, and manufacturing.
1. Machine Bed and Base: At the heart of its design, this machine boasts a robust and rigid bed or base, expertly forged from superior quality cast iron or steel. This solid foundation provides unparalleled stability, significantly minimizing vibrations during the intricate gear grinding process, and thus guarantees exceptional precision.
2. Internal Gear Grinding: Tailored for excellence, the machine excels in the precise grinding of internal gear teeth. It masterfully sculpts accurate tooth profiles, perfect involute shapes, and intricate gear geometries within the internal bore of the workpiece, setting new standards in precision.
3. Workholding Mechanism: Securely holding the workpiece is the Y3180 CNC Gear Cutting Machine's specialized workholding mechanism. Equipped with innovative fixtures like chucks, the workpiece is safely mounted on a rotating spindle or fixture, adjustable to accommodate diverse workpiece sizes and types, ensuring seamless grinding operations.
4. Grinding Wheel: Y3180 CNC Gear Cutting Machine . It features a cutting-edge grinding wheel designed to elevate the internal gear grinding process. These wheels, crafted from diamond or CBN (cubic boron nitride) abrasives, have the capability to precisely form internal gear teeth, delivering unmatched precision and quality.
5. CNC Control System: Y3180 CNC Gear Cutting Machine.Central to its operation is a sophisticated computer numerical control (CNC) system. This system reads and executes G-code instructions, deftly managing tool movements, workpiece rotations, and feed rates. It empowers complex and automated gear grinding operations, driving efficiency and precision.
6. Axis Movements: Mastery in movement, the machine is equipped with multiple axes-namely axial (Z-axis) and radial (X and Y axes) movements. These movements precisely command the grinding wheel's position and orientation, facilitating exacting grinding of internal gear teeth with supreme accuracy.
7. Coolant System: An essential component, the coolant system plays a vital role in dissipating heat generated during grinding, while efficiently flushing away grinding swarf (metal particles). This system not only extends the life of the grinding wheel but also enhances the surface finish, ensuring superior results.
8. Measurement and Probing: For precision and quality assurance, some machines come equipped with advanced measurement and probing systems. These systems meticulously inspect workpieces, measure dimensions, and validate grinding accuracy, ensuring that every gear meets exact specifications.
9. Safety Features: Prioritizing safety, internal gear grinding machines are equipped with an array of protective features, including enclosures, interlocks, and emergency stop buttons, all designed to safeguard the operator.
10. Automation Compatibility: Embracing the future of manufacturing, these machines offer seamless integration into automated systems, enabling continuous and unmanned operation, thus optimizing productivity and efficiency.
| Y3150E Gear Hobbing Machine | |
| Max workpiece diameter | 500mm |
| Max hobbing modules | 8mm |
| Max worktable rotate speed | 7.8R/Min |
| cutter roate speed | 9 kinds; 40-250R/Min |
| distance between tool rotary center and worktable surface | 235-535MM |
| distance between tool rotary center and worktable center | 30-330MM |
| distance between outer support axis hole face and worktable face | 4000-600MM |
| string of cutter stroke | 55(Manual)MM |
| max swiver angel of tool post | 240°Deg |
| max dimension of cutter(diameter×length) | 160*160MM |
| worktable size(diameter× aperture) | φ520*Φ80mm |
| total power load/main motor power | 6.75/4Kw/Kw |
| Machine dimension(length×width×height) | 2440*1370*1800MM |
| Net weight | 4500Kg |
Introducing the Y3180H Model: A Precision Hydraulic Gear Hobbing Machine
| Y3180H Gear Hobbing Machine | |
| Max workpiece diameter | 800mm |
| Max hobbing module | 10mm |
| Min. Processing number of teeth for the gear | 8 teeth |
| cutter roate speed | 8 kinds; 40-200R/Min |
| distance between tool rotary center and worktable surface | 235-585MM |
| distance between tool rotary center and worktable center | 50-550MM |
| distance between outer support axis hole face and worktable face | 400-600MM |
| string of cutter stroke | 50MM |
| max swivel angel of tool post | 240°Deg |
| max dimension of cutter(diameter×length) | 180*180MM |
| worktable size(diameter× aperture) | Φ650*Φ80mm |
| Main motor power | 5.5Kw |
| Worktable rapid motor power | 0.55kw |
| Power of hydraulic pump | 1.1kw |
| Machine dimension(length×width×height) | 2752*1490*1870MM |
| Machine weight about | 5600Kg |
Henan Rowdai Machinery Equipment Co., Ltd is strategically positioned in the dynamic and bustling hub of Zhengzhou, the very heart of China. Boasting extensive expertise in machinery exportation, we provide not just consistently reliable products, but also an unrivaled standard of service excellence. Our proficiency in the field enables us to deliver innovative solutions to our clients, guaranteeing both unwavering product stability and superb customer care.
At Henan Rowdai, we serve the global market with a comprehensive array of machine tools, including Lathe Machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, CNC Machining Centers, and a multitude of other precision instruments. We excel in offering an extensive inventory of cutting-edge machinery, such as Grinding Machines, Hydraulic Presses, Bending Machines, Drilling Machines, Press Brakes, Shearing Machines, and essential machine tool accessories. Our team consists of exceptionally skilled engineers with rich experience, dedicated wholeheartedly to precision craftsmanship and technical brilliance. Our engineers are not only proficient in performing thorough pre-shipment inspections but are also skilled in managing every facet of the production process with expertise. Our seasoned team, brimming with extensive knowledge, undertakes rigorous professional training to guarantee premium customer support and impeccable product quality assurance. Our esteemed engineers, as company representatives, perform meticulous inspections and supervise the entire production cycle, ensuring impeccable quality control throughout. Our committed engineers conduct detailed inspections of goods before dispatch, meticulously tracking the production process to certify the adherence to the highest quality standards. With a steadfast commitment to excellence, we meticulously oversee every phase of production, from inception to final handover, ensuring flawless operations and absolute customer satisfaction.
1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.
2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.
3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).
4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us
5. What is the MOQ?
-We usually provide 1 set for customers to test.
6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.
7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.
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