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Warranty: | 2 Years |
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Y3180CNC Gear Hobbing Machine: Elevate your gear manufacturing capabilities with the Y3180CNC Gear Cutting Machine, a pinnacle of precision and specialization designed to meticulously cut the internal tooth profiles of gears. This sophisticated gear grinding apparatus is vital for achieving the utmost accuracy and tight tolerances in internal gears, catering to the rigorous demands of industries such as automotive, aerospace, and diverse manufacturing sectors.
1. Machine Bed and Base: Experience unparalleled stability with a robust and rigid machine bed or base, expertly crafted from premium cast iron or steel. This foundation is meticulously engineered to dampen vibrations during the gear grinding process, ensuring impeccable precision and consistency in your production.
2. Internal Gear Grinding: Master the art of internal gear tooth precision with a machine specifically engineered for this purpose. It empowers you to craft exact tooth profiles, involute shapes, and intricate gear geometries within the internal bore of the workpiece, achieving unmatched precision.
3. Workholding Mechanism: The Y3180 CNC Gear Cutting Machine boasts an advanced workholding mechanism, employing a highly secure chuck or fixture. This innovation ensures the steadfast positioning of the workpiece during grinding, with the flexibility of a rotating spindle or adjustable fixture accommodating various workpiece sizes and types.
4. Grinding Wheel: Y3180 CNC Gear Cutting Machine The machine is outfitted with a state-of-the-art grinding wheel, specifically tailored for internal gear grinding. These wheels, composed of high-performance diamond or CBN (cubic boron nitride) abrasives, are engineered to shape internal gear teeth with unparalleled precision.
5. CNC Control System: Y3180 CNC Gear Cutting MachineAt the core of the machine lies the sophisticated computer numerical control (CNC) system. This technological marvel interprets G-code instructions with precision, meticulously orchestrating tool movements, workpiece rotation, and feed rates. It facilitates intricate gear grinding operations and paves the way for cutting-edge automation.
6. Axis Movements: The machine comes equipped with multiple axes of movement, including axial (Z-axis) and radial (X and Y axes) control. These coordinated movements of the grinding wheel enable the precise positioning and orientation necessary for the flawless grinding of internal gear teeth.
7. Coolant System: To maintain optimal performance, the machine incorporates an essential coolant system. This system efficiently dissipates the heat generated during grinding and flushes away grinding swarf (metal particles), extending the life of the grinding wheel and enhancing the surface finish.
8. Measurement and Probing: Harness the power of precision with integrated measurement and probing systems, designed to inspect workpieces, measure dimensions, and ensure the utmost grinding accuracy.
9. Safety Features: Prioritize operator safety with internal gear grinding machines equipped with comprehensive safety features, including protective enclosures, interlocks, and emergency stop buttons, fostering a secure working environment.
10. Automation Compatibility: Seamlessly integrate these machines into automated manufacturing systems, enabling continuous and unmanned operation for enhanced efficiency and productivity.
Y3150E Gear Hobbing Machine | |
Max workpiece diameter | 500mm |
Max hobbing modules | 8mm |
Max worktable rotate speed | 7.8R/Min |
cutter roate speed | 9 kinds; 40-250R/Min |
distance between tool rotary center and worktable surface | 235-535MM |
distance between tool rotary center and worktable center | 30-330MM |
distance between outer support axis hole face and worktable face | 4000-600MM |
string of cutter stroke | 55(Manual)MM |
max swiver angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 160*160MM |
worktable size(diameter× aperture) | φ520*Φ80mm |
total power load/main motor power | 6.75/4Kw/Kw |
Machine dimension(length×width×height) | 2440*1370*1800MM |
Net weight | 4500Kg |
Y3180H Model - Hydraulic Gear Hobbing Machine
Y3180H Gear Hobbing Machine | |
Max workpiece diameter | 800mm |
Max hobbing module | 10mm |
Min. Processing number of teeth for the gear | 8 teeth |
cutter roate speed | 8 kinds; 40-200R/Min |
distance between tool rotary center and worktable surface | 235-585MM |
distance between tool rotary center and worktable center | 50-550MM |
distance between outer support axis hole face and worktable face | 400-600MM |
string of cutter stroke | 50MM |
max swivel angel of tool post | 240°Deg |
max dimension of cutter(diameter×length) | 180*180MM |
worktable size(diameter× aperture) | Φ650*Φ80mm |
Main motor power | 5.5Kw |
Worktable rapid motor power | 0.55kw |
Power of hydraulic pump | 1.1kw |
Machine dimension(length×width×height) | 2752*1490*1870MM |
Machine weight about | 5600Kg |
Nestled in the bustling heart of China, Zhengzhou, Henan Rowdai Machinery Equipment Co., Ltd stands as a beacon of quality and service. Our exemplary track record in exporting high-caliber machinery guarantees not only consistent product quality but also an unmatched level of service excellence that sets us apart in the industry. Our specialized expertise empowers us to deliver pioneering solutions, making sure our products remain reliable while offering exceptional customer service that exceeds expectations.
At Henan Rowdai, we proudly serve the global marketplace with a comprehensive array of machine tools. Our offerings include state-of-the-art Lathe Machines, CNC Lathe Machines, Milling Machines, CNC Milling Machines, and CNC Machining Centers, each designed to meet diverse industrial needs. We are dedicated to providing an extensive lineup of cutting-edge machinery. This includes sophisticated Grinding Machines, powerful Hydraulic Presses, versatile Bending Machines, precision Drilling Machines, robust Press Brakes, efficient Shearing Machines, and an array of indispensable machine tool accessories. Our team boasts a roster of exceptionally skilled engineers who are committed to achieving precision and technical superiority. Their wealth of experience ensures that every project is executed with utmost excellence. Our engineers are not only proficient in pre-shipment goods inspection but also excel in meticulously supervising every phase of the production cycle, guaranteeing the highest quality standards. Our team of experts, rich in years of practical experience, undergoes comprehensive professional training, equipping them to deliver unparalleled customer support and maintain stringent product quality standards. Our distinguished engineers represent the pinnacle of professionalism, conducting exhaustive inspections and managing production with precision. Their dedication ensures impeccable quality control from start to finish. Our committed team of engineers performs detailed inspections prior to shipping and closely monitors the production process, adhering to the strictest quality standards to ensure excellence. Driven by a commitment to excellence, we meticulously manage every production phase, ensuring operations run smoothly from the initial stages to final delivery, thereby guaranteeing complete customer satisfaction.
1. What level of service do you provide ?
-Your inquiry will be replied within 24 hours.
2. Technology support by providing operation?training videos?
-Professional after-sales service team.
Give reasonable offers with the best quality.
3. What is our advantages?
- Competitive price: We can meet your budget and best-selling business very well.
OEM Accepted: We can produce customized design.
Good Service: We treat clients as friends and provide problem solving anytime you need.
Good Quality: We have strict quality control system. Good reputation in the market.
Fast & Delivery: We have big discount from forwarder (Long-term Contract).
4. Can you customize the machine for the customer?
-Yes. We can, if you need customized services, please contact us
5. What is the MOQ?
-We usually provide 1 set for customers to test.
6.What is your delivery time?
-The delivery depends on different machines with different configurations. Please contact us to confirm it is in stock or not.
7.What is your payment method?
-We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
8.Agents Wanted:
-We have strong partnerships in Europe, America, South America, India, Southeast Asia and South Africa. We also supply OEM service, and we are looking for agents in these areas. In the further, we want to develop SCHULER to a global brand. Wherever you are from, we are looking forward to explore new market with you.